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Home / Production Methods / Pultrusion

Pultrusion

Automated, high-efficiency production of continuous fibre reinforced profiles.

Method 04 Construction, Energy, Machinery, Electrical
About the Method

Pultrusion What Is It?

Pultrusion draws continuous reinforcement through a resin bath and then through a shaped die, where it cures. This continuous process delivers constant-section profiles of consistent quality.

It is excellent for construction profiles, power transmission poles, bridge members and industrial structural elements. The high fibre content delivers superior mechanical properties and excellent dimensional stability.

  • Parts with high mechanical performance
  • ISO certified production process
  • Customer-specific design and prototyping
  • Fast transition to series production
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Pultrusion line: composite profiles drawn continuously from the die
Step by Step

PRODUCTION THE PROCESS

01
Mould Preparation

The mould surface is cleaned and release agent applied. Dimensional and surface quality checks are carried out.

02
Fibre Placement

The fibre type and orientation defined by the design are applied. Ply count is optimised to the mechanical requirements.

03
Resin Application

The resin system is mixed to precise ratios. The fibre is fully wetted out and void content minimised.

04
Curing

Ambient or oven cure is applied according to the material system, with time and temperature optimised.

05
Demoulding

After full cure the part is demoulded and the first dimensional and visual checks are made.

06
Quality Control & Dispatch

Trimming, drilling and surface finishing are completed. After quality approval the product is ready for dispatch.

Strengths

KEY ADVANTAGES

Superior Quality

Manufacturing to international standards. Every part passes through quality control.

Optimal Weight

Minimum weight for maximum performance. The fibre-to-resin ratio is optimised.

Dimensional Accuracy

Full compliance with customer tolerances, with high repeatability and consistency.

Technical Support

Engineering support from project start to delivery, including design improvement proposals.

LET'S MANUFACTURE BY PULTRUSION

Discuss with our specialists whether this method suits your project.

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